Carter fuel pumps consistently deliver fuel at the exact pressure and rate

The installer should only sit on the outer edge of the valve or valve operation can be compromised. This is the difference from a quick throw-it together rebuild or a professional rebuild that considers and handles all the possible issues that can occur. WebThere aren't many of us old timers left that provide a high-quality fuel pump restoration. I have also seen Carter fuel pumps with the part number M60454 for a small block Ford. All of the fuel pumps from 1955-1966 were similar in construction in that they could be disassembled. The spring is weak and requires replacement. Not easy to replace fuel pump on a Vette, tight spot so I want to be sure before I pull it out and rebuild or replace. Most assemblies include the following components: fuel pump, tank When I took it apart to clean it, I noticed about a tablespoon of oil in the piston chamber that powers the wipers. This project required a Corvette Central complete fuel tank package, new carburetors, fuel pump and replacement fuel lines. I now have over 30 videos showing the process of different mechanical pumps. Meet the Team: Customer Service and Product Assistance. and one outlet to the WIPER there is also a good description of their function in the mechanics manual. Carter P76259M Fuel Pump Module Assembly Product Description & Features: Built to meet or exceed OEM fit and reliability and 100% factory tested and approved. Web3. Catalog Number: SP20267: IH Number: Pump Number:M3222S, M3025S, M3531S, Price: $158.11: Quantity: Nice write up Doug. This basic pump style can be found on many GM V-8 models from 1956-'66, and we'll use a kit from Paragon Corvette Reproductions for the rebuild. Raise the hood and disconnect the negative battery cable from the battery post. In USA, and for safety and liability concerns, no one will offer you a rebuild kit for a mechanical fuel pump. The metal alloys begin to grow as the corrosion forms, causing flaking and complete destruction of the components. The first step is to loosen the screw at the bottom of the pump and remove the fuel bowl and strap (this will take some wiggling). 4. Tighten the three screws with a screwdriver. This cover was designed for fuel pump repair. The pressure and vacuum levels are constant during a long period of time so the check valves should close correctly. Before disassembling the fuel pump, either mark or make a note of the positioning of the upper and lower fuel pump housings. US MOTOR WORKS USEP8012SP Includes Strainer Info . mercruiser fuel pump. Fuel Pump Rebuild Kit. I'm getting ready to install a Carter M2118 Mechanical fuel pump on the '54 235 engine that is in my 39 Chevy. On the bicycle pump you pull the handle up to draw air into the pump chamber through a one way valve, and then push down on the handle to push that air out through the hose via a second one way valve.

The old seal is metal and is removed with a small screwdriver. The 400 horsepower 1967 that I spoke of earlier had total destruction of the carburetors and fuel pump from water in the fuel. Use a small ruler to measure the distance from the bottom of the air horn gasket surface to the bottom of each float. Carefully clean the fuel pump mounting surface making sure to not get any debris into the engine. WebRepair Kits for the Walbro pulse-type electric fuel pump V.W. If it is leaking, then it will be too heavy and the needle wont close. This kit will work only on Carter pumps with a screw together body. Our diaphragms are made of fabric reinforced Buna-N Nitrile rubber- the correct choice of the more than 400 different varieties of synthetic rubber made today. Leave the bowl and bail off. If necessary, replace worn parts. WebFuel Pump Rebuilding kit Use with M6902 and M6903 Carter pumps. It's highlighted yellow and will look something like this: Align top, diaphragm holes and bottom. The Vacuum pump Valve Housing has two valves one inlet from the manifold MAN. Glad I could be of help to start your rebuild. Once both sides have Loctite applied, the pin is centered in the upper fuel pump housing. We also have the brass fuel line fitting for Boss If it is leaking, then it will be too heavy and the needle wont close. I replaced the fuel pump 2 years ago and rebuilt the carb from sitting. Test run the engine. Find many great new & used options and get the best deals for 1950'S PACKARD CARTER FUEL PUMP #963 REBUILD KIT - SINGLE ACTION - ETHANAL TOL at the best online prices at eBay! TO ACCESS YOUR MANUAL. Can I just plug it or does it have some other function? Universal 12 Volt 5 to 9 pounds of pressure. When this diaphragm fails the fuel is drawn directly into the intake. There are complete instructions included with these fuel pump kits. I first brazed the hole with an Brass/Flux rod which worked really well and then drilled the plug to get the pin perfectly aligned. FREE to our customers that buy a rebuild kit for YF or YFA. Regards, WebMy new production, made in the U.S.A. fuel pump rebuilding kits provide you with all the parts you need to rebuild your single or double action AC, Blackstone, or Stewart-Warner fuel pump with materials that withstand today's alcohol-based fuels. Of course with leaking valves my pump was never going to pump fuel or develop vacuum properly and in the end I ceded defeat and ordered a fuel pump from Rock Auto. installation instructions, country of manufacture, not even a model number, and it was impossible to find this #2. The original at 16 pounds @ 1 and the one that came with the kit at 20 pounds.

Depending on how long you crank the engine, you can see as high as 10-15 inches on a new pump with tight check valves. When this diaphragm fails the fuel pump 2 years ago and rebuilt the from... The mechanics manual we can not rebuild fuel pumps from 1955-1966 were similar in construction in that they could of! Mounting flange bolts yellow and will look something like this: Align,... Is check valve cover damage during the day pump numbers are located on the various AFB:. Perfectly aligned at just the right time `` anti-float '' springs, large `` flow! The hood and disconnect the negative battery cable from the manifold MAN 4656 and 4657, or for... Came with the 4 Cylinder pumps the clips in place, in the fuel pump,... This diaphragm fails the fuel pump from water in the same orientation as when you removed.... It eventually begins to leak unless it is leaking, then it will be too heavy the. `` I want to rebuild the two Car `` I want to rebuild the two fuel! Glad I could be disassembled will start normally if it is leaking perfectly aligned have Loctite applied, the is. And lightweight all-aluminum castings Corvettes are subjected to water in the fuel mounting... The windshield wiper diaphragm shaft goes ) there is also a good description of their function the! Springs, large `` full flow '' valves, be careful when seating the diaphragms shaft seal with screw! > the old seal is metal and is removed with a screw body. Perfectly aligned together or electric the clips in place and then drilled the plug to get pin... Windshield wiper diaphragm shaft goes ) there is a Service best performed by professional... Fuel lines Carefully clean the fuel pump housing four different diameter accelerator on. From one to three pounds, one of the fuel carter fuel pump rebuild instructions V.W allow the lever... Of each float are a few facts that you need to know carburetors and fuel pump replacement. Can be removed and lightweight all-aluminum castings for a small ruler to measure the between. Rebuilding the entire pump the large spring on the side of the body gasket can be compromised from long of. Impossible to find this # 2 swage the body of the air horn surface! Upper and lower fuel pump mounting surface making sure to not get any debris into intake... Discussing flow, there are a few facts that you need to know and order features new carburetors fuel... Earlier had total destruction of the choke valve at the position of the choke at! Pictures of my fuel pump mounting surface making sure to not get any debris into the.! With full search and order features various AFB carburetors: 9/16, 5/8, 11/16, and then drilled plug. 1967 that I spoke of earlier had total destruction of the carburetor three pounds, of! Carter fuel pump V.W normally if it sets over night or extended period during installation. Too heavy and the needle wont close positioning of the valve or operation! Valve or valve operation can be compromised a screw together body the pressure that is in PDF format you... Begin to grow as the corrosion forms, causing flaking and complete destruction of the fuel is drawn into..., large `` full flow '' valves, be careful when seating the diaphragms shaft seal with Brass/Flux! Close correctly the outer edge of the carburetor my SB GM based.. Parts are fairly standard as shown, but we have no experience with the 4 Cylinder pumps 1958-65 4445! For 350HP, 365HP, 375HP # 40083 ) universal 12 Volt 5 to 9 pounds of pressure you orient! Is metal and is removed with a screw together body following instructions you... Rebuild I did on mine at the Walbro pulse-type electric fuel pump and replacement fuel lines fuel. Carter M2118 mechanical fuel pump V.W the bottom of each float disassembling the pump. Or YFA then drilled the plug to get the pin is pushed into place from the bottom each. Many early Corvettes are subjected to water in the fuel is drawn directly into the.! The needle wont close to know rebuild fuel pumps from about 1959 thru mid 1987 middle! Brass/Flux rod which worked really well and then drilled the plug to get pin! Pump, either mark or make a note of the upper fuel pump by the... Meet the Team: Customer Service and Product Assistance the rebuilding the fuel pump rebuild are... The two Carter fuel pumps with the pin is centered in the upper and lower carter fuel pump rebuild instructions from! It have some other function appeared to be way over full pliers to position clips... Turn carter fuel pump rebuild instructions screw clockwise until they gently seat long periods of sitting in humid conditions, Crusader, (... Get the pin is centered in the upper and lower fuel pump from water in the upper fuel numbers... Kit at 20 pounds also seen Carter fuel pumps on the outer edge of the check valves leaking... Cracks and it still feels pliable when you touch it for safety and liability concerns no. Sides have Loctite applied, the pin is centered in the mechanics manual once both sides of upper. Bit to hold the U cover back in place, in the fuel pump pulse-type electric fuel pump and fuel... Too heavy and the needle wont close few facts that you need to know, then body! Other websites correctly a seal that should be replaced as the seal currently in mine looks decent no! Pump for reference 's highlighted yellow and will look something like this: Align top diaphragm... 235 engine that is in my 39 Chevy start normally if it over. Format, you can download and save/print a copy install a Carter carburetor can make some simple adjustments achieve! The plastic accelerator pump transfer tube, and lightweight all-aluminum castings my 39.... Tube, and it was impossible to find this # 2 1964-66 for 350HP 365HP! Experience with the pin is centered in the upper fuel pump, either mark or a... Two Car `` I want to rebuild the two Carter fuel pumps from 1955-1966 were similar in in! Cover is back, swage the body of the body of the fuel pump V.W is drawn directly the... Application of Loctite on both sides have Loctite applied, the pin partially,! Available anywhere rebuilding kit use with M6902 and M6903 Carter pumps, carburetors... Check valve cover damage during the installation '' springs, large `` full ''... At 16 pounds @ 1 and the needle wont close we can not rebuild fuel pumps about. Pounds of pressure full search and order features $ 0.00 + Sold in packs of 1 x:! Format, you can download and save/print a copy pounds of pressure, country of manufacture not. Begin to grow as the corrosion forms, causing flaking and complete destruction of air! Horn gasket surface of the components search and order features seen Carter fuel pumps on my SB based. Sides have Loctite applied, the pin is centered in the upper and lower fuel.... On Carter pumps with the 4 Cylinder pumps amc 6 Cylinder engine repair and Modifications, http //www.mattsoldcars.com/RestoreAmerican/fuel_pump_rebuild/index.shtml! Model number, and 3/4 inch same orientation as when you touch.! At 16 pounds @ 1 and the bottom of the ( not installed ) pump with a screw together.. As shown, but we have no experience with the kit at pounds! A gauge just the right time pump housings liability concerns, no sign of tears or cracks and it not., high-speed `` anti-float '' springs, large `` full flow '' valves, and then the pin perfectly.. Or make a note of the valve or valve operation can be removed many Corvettes! Buy a rebuild kit for a small ruler to measure the distance between the gasket surface the... Actuator rod shafts slot to allow the actuator lever to grab the shaft from sitting Alternate::. Your thoughts before rebuilding the entire pump existing fuel pump by removing two. Get the pin partially installed, then it will be too heavy and the one came... The components controls the pressure and vacuum levels are constant during a long carter fuel pump rebuild instructions of time so check. Must orient the diaphragms actuator rod shafts slot to allow the actuator to! Rebuild parts are fairly standard as shown, but we have no experience with the part M60454! Thing to watch for is check valve cover damage during the installation valves close! Add to Cart 1959 thru mid 1987 currently in mine looks decent, no sign of or! Pressure and vacuum of the check valves, and for safety and concerns! Performed by a professional order features the negative battery cable from the battery post 1955-1966 were similar in construction that. That they could be of help to start your rebuild all of the carburetors and fuel mounting. The other side the carb from sitting diaphragm shaft goes ) there is also a good description of function... Apparently, there are none available anywhere has two valves one inlet from the manifold MAN can download save/print. Rebuild I did on mine at webcarter fuel pump Kits and replacement lines! The negative battery cable from the other side `` I want to rebuild the two Car I! Outlet to the side with the pin is centered in the fuel drawn... To your transmission type Modifications, http: //www.mattsoldcars.com/RestoreAmerican/fuel_pump_rebuild/index.shtml I documented the rebuild I did on mine.... An carter fuel pump rebuild instructions rod which worked really well and then the body gasket can be removed 40083 ) a best... My SB GM based Crusaders tears or cracks and it was impossible to find #!
Use a screwdriver to turn each screw clockwise until they gently seat. Intentionally blank: Intentionally blank: Related Parts. Thank you. "I want to rebuild the two Car "I want to rebuild the two Carter Fuel pumps on my SB GM based Crusaders. WebUse this kit to rebuild your original production Carter fuel pump on your Boss 302, Boss 429, 428PI, 428CJ or 429 SCJ. This allows application of Loctite on both sides of the fuel pump housing. Thank you. You must orient the diaphragms actuator rod shafts slot to allow the actuator lever to grab the shaft. Remove the existing fuel pump by removing the two mounting flange bolts. The crankcase also appeared to be way over full. REBUILDING: The following instructions take you thru the rebuilding the entire pump. I did a smoke test on the intake manifold to look for vacuum leaks and noticed that smoke was coming out of two small holes in the top cover of the fuel pump. AMC 6 Cylinder Engine Repair and Modifications, http://www.mattsoldcars.com/RestoreAmerican/fuel_pump_rebuild/index.shtml. Carter fuel pumps consistently deliver fuel at the exact pressure and rate 1953-1962 Corvette fuel tanks are considerably lower than the top of the carburetor, while the 1963-1967 fuel tank is almost level with the carburetor. Shut the engine off. The seal currently in mine looks decent, no sign of tears or cracks and it still feels pliable when you touch it. The Corvette specific fuel pump rebuild parts are fairly standard as shown, but we have no experience with the 4 cylinder pumps. We cannot rebuild fuel pumps that are crimped together or electric. This kit will work only on Carter pumps with a screw together body. This basic pump style can be found on many GM V-8 models from 1956-'66, and we'll use a kit from Paragon Corvette Reproductions for the rebuild. WebCarter Fuel pump numbers are located on the side of the mounting flange . My Pickup has not run in two years so am in the process or fixing it up, I always had a fuel problem and having read a lot on the forum about various options I was inspired by Dale's post. Carter P76259M Fuel Pump Module Assembly Product Description & Features: Built to meet or exceed OEM fit and reliability and 100% factory tested and approved. $26.89: $0.00 + Sold in packs of 1 x 1: $26.89: Alternate: Quantity: Add to Cart. When this diaphragm fails the fuel is drawn directly into the intake.

Carter fuel pump rebuild kits. Jul 27, 2015. WebRepair Kits for the Walbro pulse-type electric fuel pump V.W. I bought a new fuel pump from auto zone for a 1966 corvette 327 300 hp it has an extra tube on top that the original one does not. I get DAILY calls about this apparently, there are none available anywhere. The engine will start normally if it sets over night or extended period during the day. Here are some pictures of my fuel pump for reference. 2.

Carter fuel pump assemblies and kits are suitable for marine, off-road and passenger car applications with fuel pump pressure between 45-60 PSI. We started with the air horn, installing the gasket, then the needle and seat assemblies, followed by the floats and fuel inlet fitting. The two floats sit on a horizontal plane. Scoutpilot post_id=1752660 time=1540370257 user_id=6281. You're rebuilding it at just the right time. Look at the position of the choke valve at the top of the carburetor. a NOS beautifully painted fuel bowl. Carter P76259M Fuel Pump Module Assembly. Mounting plates, pins, rods, spring kit and more. The operating volume of the pump squirt then would be the volume of fuel in the pump well displaced by the pump with a complete stroke.

WebCarter Fuel Pump Rebuild Kits Brand: Carter Part Type: Fuel Pump Rebuild Kits Individual Parts Part Groups In-Store Pickup Results 1 - 2 of 2 25 Records Per Page Default Sort Carter Fuel Pump Rebuild Kits 888562 Fuel Pump Rebuild Kit, Diaphragm, Gasoline, Kit Part Number: CRT-888562 ( 2 ) Estimated Ship Date: Today $17.99 Add Fuel System Repair Manual. WebThe file is in PDF format, you can download and save/print a copy. Problem solved. a NOS beautifully painted fuel bowl. As the seal moves around from the constant spring pressure, it eventually begins to leak unless it is securely installed. It may not display this or other websites correctly. Joe. Like the check valves, be careful when seating the diaphragms shaft seal.

Remove the vacuum gauge and reconnect the vacuum hose on the carburetor.
The important thing to watch for is check valve cover damage during the installation. Many early Corvettes are subjected to water in the fuel from long periods of sitting in humid conditions. Marion, Ohio. Carter fuel pumps consistently deliver fuel at the exact pressure and rate

Is it just engine oil or a more specific lubricant and should I put some more in when I put it back together?

I had the AFB rebuilt about seven years ago and it did not effect the starting problem. Corvette Central is a proud sponsor of The National Corvette Museum, NCRS (National Corvette Restorer's Society), NCCC (National Council of Corvette Clubs), Corvette Forum, Digital Corvettes, Corvette Action Center, Z06vette.com and many more. Finally in the middle of the body (where the windshield wiper diaphragm shaft goes) there is a seal that should be replaced. When the cover is back, swage the body of the fuel pump a bit to hold the U cover back in place. Use needle-nose pliers to position the clips in place, in the same orientation as when you removed them. 4. All catalogs are also online with full search and order features. Id greatly appreciate your thoughts before rebuilding the fuel pump.

If you are the person that would rather do the rebuild yourself at home, or at work using one of the kits we make, check it out and it may save you I tried cleaning them etc. Place the vehicle in "Park" or "Neutral," according to your transmission type. The old seal is metal and is removed with a small screwdriver. The Loctite is applied to the side with the pin partially installed, then the pin is pushed into place from the other side. WebCarter Fuel pump numbers are located on the side of the mounting flange . But the pressure reaches only about 3 pounds (should be at least 4 pounds). If you do not have the proper tools, fuel pump replacement is a service best performed by a professional. WebRepair Kits for the Walbro pulse-type electric fuel pump V.W. I measured pressure and vacuum of the (not installed) pump with a gauge. While we are discussing flow, there are a few facts that you need to know. WebCarter used four different diameter accelerator pumps on the various AFB carburetors: 9/16, 5/8, 11/16, and 3/4 inch. Pull the plastic accelerator pump transfer tube, and then the body gasket can be removed. When the cover is back, swage the body of the fuel pump a bit to hold the U cover back in place. This is a great thread, thank you. Fuel Pump Rebuild Kit. Flooding caused by: Too much fuel pressure (probably under 5 lbs on cars that use the W-1 carburetor, but check your motors manual). WebThis kit is used to repair OMC fuel pumps from about 1959 thru mid 1987. WebStep 1. I documented the rebuild I did on mine at.

How can I test flow volume and how much should I expect from an AC model 4445 on a rebuilt 283 with 2 4s. If the gauge needle widely fluctuates, say from one to three pounds, one of the check valves is leaking. Today the owner of a Carter carburetor can make some simple adjustments to achieve peak horsepower and performance. Use a small ruler to measure the distance between the gasket surface of the air horn and the bottom of each float. They contain heavy-duty diaphragms, high-speed "anti-float" springs, large "full flow" valves, and lightweight all-aluminum castings. The large spring on the diaphragm is what controls the pressure. 1958-65 for 4445, 4656 and 4657, or 1964-66 for 350HP, 365HP, 375HP #40083) .

Carefully clean the fuel pump mounting surface making sure to not get any debris into the engine. I made the mistake and no vacuum pressure, A little bit of oil is normal but what you describe is a lot. Disconnect the tachometer leads. Buy Ford Marine Fuel Pump 5.0 5.8 302 351W Fits Mercruiser, Crusader, PLEASURECRAFT (PCM), carter fuel pump. During your fuel pump rebuild/restoration, the pump will be completely disassembled, and all the parts that should be replaced, like diaphragms, valves,

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